Introduction

Starting a clothing brand is exciting—but when it comes to custom hoodie production, small mistakes can turn into big problems. Whether you're launching a streetwear label or planning merch for your brand, avoiding these pitfalls can save you time, money, and reputation.

Here are the top mistakes clothing startups make when ordering hoodies—and how to avoid them.

1. Not Choosing the Right Hoodie Fit

Mistake: Going with standard sizing without considering your brand's target audience.

Fix: Decide early between oversized hoodies, standard fit, or drop shoulder styles. Each one speaks to a different aesthetic and customer base—especially in the streetwear market.

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2. Ignoring Fabric Quality & GSM

Mistake: Choosing the cheapest fabric or not asking about GSM (grams per square meter), leading to thin or low-durability hoodies.

Fix: Request fabric swatches or samples. For streetwear and premium brands, 300–400 GSM fleece or French terry is ideal.

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3. Overlooking Minimum Order Quantities (MOQs)

Mistake: Not confirming the MOQ before sampling or quoting, leading to delays or inflated costs.

Fix: Work with low MOQ hoodie manufacturers who specialize in helping startups. Always clarify MOQ for custom colors, printing, and labels.

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4. Poor Print File Preparation

Mistake: Sending low-resolution or improperly formatted print files (e.g., JPEGs instead of vector files).

Fix: Always provide print-ready vector files (AI, EPS, or PDF). Ask for a mockup before production.

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5. Not Requesting a Sample First

Mistake: Going straight to bulk production without checking fit, print quality, or finishing.

Fix: Always order a pre-production sample. This gives you a chance to review and make any needed changes before the full run.

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6. Underestimating Production Timelines

Mistake: Expecting quick delivery during peak seasons or without considering custom elements like garment dyeing or embroidery.

Fix: Ask about the current lead time and buffer in extra days. For custom-dyed or printed hoodies, expect 3–6 weeks.

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7. Missing Private Labeling Options

Mistake: Forgetting to add your custom neck labels, hang tags, or packaging—a big missed branding opportunity.

Fix: Most B2B hoodie factories offer private labeling. Include this from the beginning of your quote and tech pack.

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Conclusion

Avoiding these mistakes can make or break your hoodie launch. By working with an experienced custom hoodie manufacturer, understanding fit, fabric, and branding, you can build a smooth production process from the start.

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