Sample & Mass Production Service
As an MTO (make-to-order) clothing Manufacturers, we offer
you fully customized service. To make sure your designs result in what you want
exactly and to show you our service and quality. We always make sample orders
for you to check in person first.
After getting approval from you, we will start mass production for your 100% customized & original designs.
Want to know if your designs in mind come out perfect or
not? Why don’t send us your designs? See how our experts can find the most
cost-effective solution for your design.
Sample production is one of the most important steps of
garment manufacturing. The sample reflects your tech packs and technical
drawings. It helps you to know what your designs look like before mass
production without being any unexpected dissatisfaction.
How do we work on samples?
Receive design from you.
Make paper pattern.
Print paper pattern.
Put paper pattern above fabric.
Cut fabric base on pattern.
Put fabric under printing screen.
Screen printing logo.
Embroider logo if needed.
Over lock stitching.
Sew cutted fabric together.
Take picture before shipping.
Pack and deliver to you.
What do we need from
you to make your sample?
our better communication, please kindly choose 1 of the best way for you from
these 3 options.
Send Tech Pack
Sending us your tech pack is the most efficient and
convenient way to let us know your needs. Because tech pack is a document
containing all the detailed information about your clothing including mock-up,
fabric, size, accessories and etc.
Sending us your sample clothing is the best way to help us
with the fabric sourcing and size/fit/style coping, and know the quality you
are looking for.
If you don’t have tech pack yet, we also offer
make-to-picture and make-to-drawing services. Send us some pictures or even the
draft of the style you are interested in also work for us.
Still have some
questions before placing sample order?
understand you might consider a lot before working with us. Have some questions
about sample making and our service? Welcome to have a look on our FAQ page.
Mass Production Service
As a FPP (Full Production Package) clothing factory in Pakistan,
our mission is to provide you a full range of worry-free apparel production
services that are safe, efficient, environmentally friendly, sustainable and
What's our mass production process?
After receiving approval from you, we will start to mass production.
During mass production, there are 5 main steps.
First and foremost, after getting the fabric rolls from fabric
supplier, we will release and check carefully meter by meter. And then we will
send the quality fabrics do pre-shrinkage treatment to minimize the shrinking
problem. Unshrunk treated fabrics sometimes shrink as much as 8-10% while
treated fabrics shrink normally between 1-3%.
When getting the paper pattern from designer, our workmate of cutting team need to lay the fabric on the cutting bed and then put the paper pattern on the surface of fabric.
Fabric pre-shrink & check quality.
Size grading and paper patterns.
Print paper pattern.
The next step is cutting fabric alone the patterns’ outline by
using a cutting machine with the straight and sharp knife. It is the most
crucial action. Once it is cut, there is no going back. Personally, I think it
is the most interesting and exciting step during clothing manufacturing.
After the cutting process, we will get some “fabric piles” as
shown in the picture. Each “fabric piles” normally means different parts of the
clothing, call cutted fabric. A garment usually consists of a few to a dozen
different cutted pieces.
So another import thing our cutting workmate need to do is wrap
each “piles” with a fabric tape and mark down the information of each “piles”
on a small label. Only in this way, our sewing team won’t make a mistake among
different cutted piece and different sizes.
Instead of printing or embroidery on a finished garment as you expected. We will add logos and graphic on cutted fabric pieces. This allows us to have maximum control over the position of the print and embroidery. Make sure that every logo on every cut piece is not skewed. On the other hand, in the process of printing or embroidering, there are always some defective pieces. It is much easier to re-cut a piece than to recreate a garment.
Printing or embroidery.
Sewing is one of the most familiar to everyone. But did you
know? Actually a piece of clothing is not exactly completed by one worker. Each
worker has his or her own area of expertise. Some workers are good at over
locking while some others are good at binding. Usually, each of them is
responsible for only one part of the clothing. For example, after finish sewing
the collar of the shirt to the shirt body, the worker will pass it on the next
one to sew the sleeves only.
Standardized processes maximize the strengths of each
individual. Save cost, save time and save money.
After sewing, we get the finished garment now. The next step is
checking quality one by one. Our QC team needs to ensure correct assembly of
the garment without any manufacturing flaws. This process includes checking
sizes, sewing quality (skipping stitch/ needle distance and etc), printing
& embroidery quality, clothing cleaning without stains.
When quality inspecting finish, we almost get the clothes. From the finished garment to a perfect garment. These are two important steps: cut extra threads and iron. Cutting all the excess threads brings the clothes clean and neat look. And the professional ironing can take the clothing to a higher level.
Cut extra thread.
This is the final step of garment manufacturing, we fold, add
your custom hang tag, and package garments based on your requirements. We pack
each clothing into protective plastic bags, then placed in carton to be ready
to ship to your address.